Advancing AAV Gene Therapy: Genetic Code Expansion Enhances AAV5 Capsid for Improved Lung Transduction Efficiency In Mice

Recombinant adeno-associated virus (rAAV) stands as a crucial in vivo gene therapy platform, valued for its high transduction efficiency and established safety. However, challenges such as immunogenicity and the transient nature of transgene expression impede its widespread application. A key area of research focuses on AAV capsid development, employing strategies such as isolating natural serotypes, rational design, directed evolution, and in silico design. ^2-9 Engineered AAV capsids often incorporate modified AAV capsid genes with canonical amino acids or additional chemical decorations. A study recently published in “Molecular Therapy: Methods & Clinical Development” from Dr. Guangping Gao and Dr. Dan Wang’s team at the University of Massachusetts Chan Medical School explores genetic code expansion, incorporating non-canonical amino acids (ncAAs), for AAV5 vectors. ¹ Some NAEK-AAV5 vectors exhibit enhanced transduction without ligand conjugation, particularly 374NAEK, suggesting promising AAV capsid engineering through genetic code expansion.

In this investigation, genetic code expansion was applied to introduce the non-canonical amino acid NAEK into specific sites of the AAV5 capsid during vector production. Twenty NAEK-AAV5 vector designs were generated, selecting ten amino acid residues for NAEK engineering across variable regions III to VIII. While NAEK modification generally compromised packaging yield, five top candidates were identified. Structural analysis confirmed solvent-facing incorporation of NAEK into AAV5 capsids. In vitro studies demonstrated that 374NAEK-AAV5 exhibited significantly higher transduction efficiency in various cell lines compared to rAAV5. In vivo experiments in mice revealed enhanced lung-specific transduction of 374NAEK-AAV5, both following systemic delivery and intranasal instillation. Also, immunostaining showed increased transduction of alveolar type 2 cells in the lung. Importantly, NAEK-AAV vectors, particularly 374NAEK-AAV5, were well-tolerated without triggering inflammatory responses or histological changes in the lung. Mechanistic studies suggested that the enhanced transduction of 374NAEK-AAV5 may be attributed to its unique cellular trafficking pattern and potential interactions between NAEK at residue 374 and nearby amino acids, inducing conformational changes near the 3-fold axis.

Various non-canonical amino acids (ncAAs) have been utilized to modify recombinant proteins for research purposes.^10-17 In gene therapy vector development, the incorporation of ncAAs into the proteinaceous AAV capsid has primarily relied on NAEK, followed by ligand conjugation via click reaction. Unlike other methods involving chemical modifications, the study emphasizes a one-step ncAA incorporation approach, making it comparable to standard rAAV production. This method, based on genetic code expansion at a predefined termination codon, ensures precision and consistency in generating homogeneous batches of vectors, distinguishing it from two-step capsid modification methods that may be more complex and costly. This streamlined one-step method for non-canonical amino acid incorporation suggests a new approach for Capsid Engineering, yet still considers manufacturability critically, offering a much more simplified vector manufacturing process compared to other chemical modification approaches.

Reference:
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PackGene is a CRO & CDMO technology company that specializes in packaging recombinant adeno-associated virus (rAAV) vectors. Since its establishment in 2014, PackGene has been a leader in the AAV vector CRO service field, providing tens of thousands of custom batches of AAV samples to customers in over 20 countries. PackGene offers a one-stop CMC solution for the early development, pre-clinical development, clinical trials, and drug approval of rAAV vector drugs for cell and gene therapy (CGT) companies that is fast, cost-effective, high-quality, and scalable. Additionally, the company provides compliant services for the GMP-scale production of AAVs and plasmids for pharmaceutical companies, utilizing five technology platforms, including the π-Alpha 293 cell AAV high-yield platform and the π-Omega plasmid high-yield platform. PackGene's mission is to make gene therapy affordable and accelerate the launch of innovative gene drugs. The company aims to simplify the challenging aspects of gene therapy development and industrialization processes and provide stable, efficient, and economical rAAV Fast Services to accelerate gene and cell therapy development efforts from discovery phase to commercialization.

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